ShortCuts© July 15, 2011

Colum 731



 

This week's column: #778

Previous Columns

May 24, 2013 #777
May 10, 2013 #776
April 26, 2013 #775
April 5, 2013 #774
March 28,2013 #773
March 9, 2013 #772
February 22, 2013 #771
February 8, 2013 #770
January 25, 2013 #769
January 11, 2013 #768
December 21, 2012 #767
December 7, 2012 #766
November 23, 2012 #765
November 9, 2012 #764
October 26, 2012 #762
October 12, 2012 #761
September 28, 2012 #760
September 13, 2012 #759
August 31, 2012 #758
August 10, 2012 #757
July 20, 2012 #756
July 6, 2012 #755
June 22, 2012 #754
June 8, 2012 #753
May 25, 2012 #752
May 11, 2012 #751
April 28, 2012 #750
April 14, 2012 #749
March 30, 2012 #748
March 16, 2012 #747
March 2, 2012 #746
February 17, 2012 #745
February 3, 2012 #744
January 20, 2012 #743
January 6, 2012 #742
December 23, 2011 #741
December 9, 2011 #740
November 25, 2011 #739
November 11, 2011 #738
October 28, 2011 #737
October 14, 2011 #736
September 30, 2011 #735
September 16, 2011 #734
August 12, 2011 #733
July 29, 2011 #732
July 15, 2011 #731
July 1, 2011 #730
June 17, 2011 #729

Staying Safe in the Woodshop

Once in a while I get up on my soap box and do a little preaching and today is one of those days.

Safety in the workshop is the topic of today’s sermon and it is a subject that should not be taken lightly. I regularly hear of woodworking related accidents through the various woodworking discussion groups that I belong to and some of the stories are pretty scary. It seems though, that most of them are as a result of improper usage of both power tools and hand tools. The second most frequent culprit is the lack of planning in a given woodworking operation. I don’t think that now is the time to relate in detail some of the more grizzly accidents that have occurred. Each one that has happened to me however has taught me an unforgettable lesson.

Don’t Do It!

Let me tell you though that I have had a number of accidents in my shop over the years and on reflection, they were mostly due to my stupidity and/or in rushing to get the job done.

I do have a credo that I try to remember when I am in my shop and that is “If it doesn’t feel comfortable, don’t do it. And that is so true when using almost any tool in the shop. It is too bad that that individual in Boston did not have that credo etched in his brain. We would not have that controversial debate about table saw safety going on. You cannot legislate against stupidity.

Safety Equipment

We have talked about safety equipment in the shop in previous columns. You know the use of safety glasses and respirators etc. However, there are other safety items that should be considered as precious to you as your favorite power tool and in fact should be purchased the day you set up shop.

I am not sure which of these two items take precedence, so let’s say that both should be bought at the same time. A fire extinguisher and a first aid kit are two essentials in any shop. Actually two fire extinguishers are better. An ‘A,B,C’ type of five pounds or more is best for electrical and chemical fires while a simple water extinguisher can be used for wood or sawdust fires. If you do already own a fire extinguisher, when was the last time you had it re-charged? Most people think that just owning one will be sufficient. Check the dial on it.

A first-aid kit is an absolute must in any workshop and you should buy the top of the line, not just a box with adhesive bandages in it. Along with various sizes of Band-Aids, there should be some sterile cloth bandages, gauze, adhesive tape and antibiotic ointment. Under the category of first-aid, you should also consider a bottle of eye wash in the event of splashes and a pair of tweezers to remove splinters.

A telephone in the shop is a worthwhile investment as well. Hopefully you will not have to use it for calling 911. Hearing a phone ring in a shop when you have power tools running can be next to impossible, but there is a device that Radio Shack or other electronics retailers sells that is called a phone flasher. This is a strobe light that flashes in sequence to the ringing of the phone.

One other handy fixture to add to the list is a flashlight in the event of a power outage. This will do two things for you; it will lead you safely out of the shop and will help you determine if all of the tool switches are turned off.

Location, Location, Location

Having this safety and emergency equipment doesn’t do you much good if scraps of wood are piled around it and that there is so much sawdust that you can’t see the first-aid kit. Put everything in one central spot like hanging from a post or column. Paint the column bright red and keep the sawdust off of it. Pretend for a moment that you are a fire inspector and take a walk through your shop. Be very critical!

One other item to take into consideration is the positioning of your stationary power tools. Try to work it so that you are facing the shop entry door when you are working with them. This will help you see if someone is coming in and will prevent a scare that could cost you a finger or a hand. I used to have a sign over the door in my old shop that said “Do Not Enter If Machines Are Running”. Because of my new shop’s configuration this won’t work but by this time all of my friends that drop by have the smarts to wait until I have finished what I am doing before disturbing me. A former friend once threw a small piece of wood at me to get my attention. I was working on my table saw at the time. Choice words in a stentorian-like voice ensued.

Finally, if you want to down a couple of beers or a few shots of rum, by all means do so, but turn off the tools and the lights and lock the shop door from the outside. Conversely, if you are taking drugs, the prescription type (read and obey the label) or the other, stay away from your tools.

After over 65 years of woodworking I am happy to report that my eyes and ears still function as well as can be expected at 76 and I still have ten fingers and toes firmly attached and I sincerely wish the same for you.

Proof of Stupidity

The Consumer Product Safety Commission must think that all of us, not just a few idiots, are stupid! One of the latest tool recalls is for an electric log splitter. The CPSC wants the manufacturer to put more safety labels on it. Like “keep hands, feet and other body parts away from the moving splitter blade”. “Do not put your hand, foot or head between the log and the moving splitter blade”. My words, not theirs, duh!

Changzhou Globe Tool Group Recalls “Task Force” Electric Log Splitters Due to Laceration or Amputation Hazard; Firm to Provide Additional On-Product Warnings; Sold Exclusively at Lowe's Stores

To get the full details Click here.

Our Sometimes Regular Book Review

Ze Plane, Ze Plane! No Tattoo, not the flying kind, the woodworking kind. This big book should equally attract both the tool collector and the powerless woodworker. The author tells you what to look for in choosing a handplane. An excellent book!

Woodworker’s Guide to Handplanes

Scott Wynn

Fox Chapel Publishing

318 Pages

With the increasing interest in furniture building the old fashioned way using only hand tools, this book is right on target. Wynn has put together most of the pertinent information on the many types of hand planes available today. There are 14 chapters in this tome, dealing with when, where and why to use a plane right on up to making your own Western and Japanese planes. The Norris, Bailey, Horned and Chinese planes are discussed as well as various forms of shaping planes.

Wynn submits his ideas for first time purchasers of planes, what to buy and how to use them and then goes on to discuss the setting up of the tools. Sharpening is of course a major topic in this book and the author includes plans for making a shooting board and shows the various types and how they are used.

This is a fully illustrated book with hundreds of photos, sketches and drawings of various wood planes and plane tips.

Tool Test©

Rating System

  Below average quality
   Average quality
    Very good quality and value
     Excellent quality and value
      A ShortCuts Best Buy

When Junior is Senior

We all know how the Bessey ‘K’ Body Clamps have taken the woodworking trade by storm, now Bessey has a ‘junior’ version of them. Bessey calls the new clamps the K Body REVO JR. the new clamps are more compact, lighter and equally important, less expensive. Don’t let this fool you however; the new clamps have almost all of the features of their big brother.

The new Bessey clamps make use of German engineering and German steel for durability and are built in the USA. (What, no ‘Made in China’ sticker?) The jaws of the REVO JR are truly parallel and have a large 3 ¼” throat, they come complete with a raised (and removable) tail piece so that the clamps sit parallel to your work bench.   The jaws can double as spreaders by simply removing the tail piece and reversing the jaw. You will note the hole in the tail piece that is designed to facilitate an optional bench clamp to hold the REVO JR snug to the bench. Or. It can be used as a convenient hanging point.

A Nice Touch

There are a pair of sliding plastic ‘legs’ included with the REVO clamps and they are a nice added touch that keep your work pieces off the clamp steel. Another nice touch is the removable pressure pads that should not stick to the glue you are using. In the event that some does, simply slide them off and give them a twist to remove any glue.

The acme thread on the hand screw provides up to 900 pounds of clamping pressure even with my arthritic hands. Simply raise the hand screw to position the jaws anywhere along the clamp rails.

The new Bessey REVO JR clamps are available in 12”, 18”, 36” and 50” lengths.

All it Takes is a Little Skil

I almost hate to buy products that come in so named plastic blister packages because of the difficulty required to open them. Ironically, the new Skil, Lithium-ion powered Power Cutter is packaged in one of them. However, it is in a ‘clam shell’ without all of those hot weld spots to foil the consumer. I digress!

A Tool

The new and very innovative 3.6v Skill Power Cutter has a rotating, well guarded, razor sharp blade that will cut through paper, cardboard, carpet, cushion floor, wallpaper, and of course those pesky plastic blister packages with ease. On top of all of that, there is an ingenious little self sharpening gismo attached to the blade guide.

As mentioned above, the Skil Power Cutter is powered with built-in a 3.6 volt Li-ion battery pack that includes a fuel gauge for convenience. And, it is fully charged right out of the package. A trickle charger is also included. This little lightweight Power Cutter will save the day and relieve many frustrations over and over. Keep it handy, you’ll be using it on a regular basis.

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