ShortCuts© January 6, 2012

Column 742



 

This week's column: #776

Previous Columns

April 26, 2013 #775
April 5, 2013 #774
March 28,2013 #773
March 9, 2013 #772
February 22, 2013 #771
February 8, 2013 #770
January 25, 2013 #769
January 11, 2013 #768
December 21, 2012 #767
December 7, 2012 #766
November 23, 2012 #765
November 9, 2012 #764
October 26, 2012 #762
October 12, 2012 #761
September 28, 2012 #760
September 13, 2012 #759
August 31, 2012 #758
August 10, 2012 #757
July 20, 2012 #756
July 6, 2012 #755
June 22, 2012 #754
June 8, 2012 #753
May 25, 2012 #752
May 11, 2012 #751
April 28, 2012 #750
April 14, 2012 #749
March 30, 2012 #748
March 16, 2012 #747
March 2, 2012 #746
February 17, 2012 #745
February 3, 2012 #744
January 20, 2012 #743
January 6, 2012 #742
December 23, 2011 #741
December 9, 2011 #740
November 25, 2011 #739
November 11, 2011 #738
October 28, 2011 #737
October 14, 2011 #736
September 30, 2011 #735
September 16, 2011 #734
August 12, 2011 #733
July 29, 2011 #732
July 15, 2011 #731
July 1, 2011 #730
June 17, 2011 #729
June 3, 2011 #728
May 20, 2011 #727

THE YEAR IN REVIEW

 

2011 saw some new and innovative tools to make our woodworking a little easier and more accurate. Below are the 57 tools and accessories that we tested last year. If you want to see the full test results simply go to ShortCuts and scroll down to the appropriate column number.

 

BESSEY

K Body REVO JR

731

Jul-15

BESSEY

Erdi Multi-use Snips

728

Jun-03

BLACK & Decker

Outdoor Cordless Tools

725

Apr-23

BOSCH

DNM60L Digital Level

739

Nov-25

BOSCH

ROS65VC Random Orbit Sander

738

Nov-11

BOSCH

GTS731 Jobsite Tablesaw

737

Oct-28

BOSCH

GTA500 Tablesaw Stand

737

Oct-28

BOSCH

L-Boxx 1,2,3&4

730

Jul-01

BOSCH

Power Boss Jobsite Stereo

727

May-20

BOSCH

GMS120 Wall Scanner

726

May-06

BOSTITCH

RN461 Coil Roofing Nailer

722

Mar-11

BOSTITCH

Cap2000 Compressor & Brad Nailer Kit

721

Feb-25

COAST

HP7 LED Flaslight

738

Nov-11

COAST

HL7 LED Headlamp

738

Nov-11

DELTA

13" Thickness Planer

718

Jan-14

DEWALT

Saw Blades & Access

735

Sep-30

DEWALT

20v Max Li-ion Cordless Tools

733

Aug-12

DEWALT

Compound Miter Stands

729

Jun-17

DEWALT

24000S Wet Saw &Stand

724

Apr-09

DEWALT

DWC860 Portable Wet Saw

723

Mar-25

DEWALT

DWP611 Fixed/Plunge Router Kit

720

Feb-11

DREMEL

Trio Saw

719

Jan-28

EARLEX

HV5000 HVLP Paint Sprayer

719

Jan-28

GOSS

Job-Pro Gas Powered Pressure Washer

726

May-06

GOSS

1900 PSI Pressure Washer

725

Apr-23

IRWIN

Fixed Blade Drywall Knife

734

Sep-16

IRWIN

Snap-off Drywall Blades

734

Sep-16

IRWIN

Universal Hand Saw

718

Jan-14

KERRY-ALL

Keep Dry Truck Pouches

736

Oct-14

LENOX

Self Feed Carbide Drill Bits

738

Nov-11

LENOX

Speed Slot Hole Saw

733

Aug-12

LENOX

Tight Spaces Tubing Cutters

728

Jun-03

LENOX

T2 Bi-Metal Demo Recip Saw Blades

721

Feb-25

LUMBER LOK

Lumber support

718

Jan-14

LUMBER LOK

Plate Vise for pipes

718

Jan-14

MILWAUKEE

2411-20 12V Li-ion Hammer Drill

718

Jan-14

One-Way

Wolverine Grinding Jig

719

Jan-28

PORTER-CABLE

PC250MT Multi-Tool

738

Nov-11

PORTER-CABLE

PC60TAG 4 1/2" Angle Grinder

734

Sep-16

PORTER-CABLE

PC60THPK Hand Planer

732

Jul-29

PORTER-CABLE

560 Pocket Hole Jig

720

Feb-11

PORTER-CABLE

Cordless Clamp Saw

719

Jan-28

PORTER-CABLE

Pinner PIN138

719

Jan-28

RIDGID

18v Cordless 18ga Nailer

723

Mar-25

SCHLAGE

Keypad Keyless Entry Lock

721

Feb-25

SKIL

3.6v Power Cutter

731

Jul-15

SKIL

Multi-Tasker

730

Jul-01

SKIL

11200 2 1/4hp Router Kit

724

Apr-09

STANLEY

16-793 Sweetheart Socket Chisels

739

Nov-25

STANLEY

Sweetheart Bench Planes

739

Nov-25

STANLEY

Fat Max Extreme MIG15 Hammer

721

Feb-25

SWANSON

7" Speed Bevel

729

Jun-17

SWANSON

Savage Lightning Torpedo Level

729

Jun-17

WEISER

Smart Code Keyless Entry Lock

721

Feb-25

 

 

 

 

THE FIREPLACE REMODELING Continued….

When we left you in 2011 Gwen and I thought that we would be able to do the job ourselves but very quickly learned that it was beyond our skill level (no pun intended). We had been given some inaccurate advice from one of the big box stores regarding the laying of new tiles on top of old as in the hearth treatment.

Leave it to a Professional

We were able to find a professional that came highly recommended and he assessed the work to be done. It seems that what we had done up to this point was perfect with one exception. The horizontal area of the hearth required a skim coat of cement as a primer before we could lay new tiles on it. A price and time line was agreed upon and Rob started the work. This also meant that we would get refunds for the equipment which would equal about half of Rod’s quote.

Now We Start

Just to backtrack a little, when I installed the cement board I used a larger concrete drill bit as a countersink to keep the screw heads just below the surface and this worked well.

The center of the hearth was found and that is the very important starting point for a professional tiling job. The cement was applied with a ½” x ⅜” notched trowel as recommended by the manufacturer of the cement. The 12x12 tiles were dry cut with a tile cutter and due to a slight sag in the floor, each had to be measured individually. The end tiles had to have an edge ground to a 45° angle to make a perfect fit.

The horizontal portion of the hearth could have been tiled in a number of ways! We decided to split the distance from the front to the back in half. This meant cutting every tile but the finished look would be better balanced. The aluminum edge trim was mudded in place and the cement was spread for the front half of the tiles. They were cut and laid with some difficult cuts on the end tiles due to the angle of the hearth ends.

Let it Set

This took about six hours to complete including the cement mixing to the right consistency, a little like peanut butter. It was now time to let the tiles set overnight.

Now it’s the next day and time to install the cultured or artificial stone and after some high school math, it was determined that the first course would be a half-height row. The full tile consists of four rows of stone that measures six inches in height and by starting with a half row it would take us perfectly up to the top of the firebox. Rob used a small angle grinder with a diamond blade and, it’s a real dusty job. The outside deck was the place for doing this work.

The nice thing about the cultured stone is that there is no grouting involved. The pieces fit tightly together in most cases but some finagling was involved and some pieces that needed major surgery.

We are done for today and all that is left to do is the grouting and of course the building of a new mantle. We’ll have all of that in our next issue, stay tuned.

Product Recalls

 

The CPSC and Health Canada have advised that the following products have been recalled.

 
 
1. Target Recalls LED Flashlight Sets Due to Fire and Burn Hazards, http://www.cpsc.gov/cpscpub/prerel/prhtml12/12080.html
 
2. Name of Product: Navien Instantaneous or Tankless Water Heaters.
To see this recall on CPSC's web site, including a picture of the recalled product, please go to:
http://www.cpsc.gov/cpscpub/prerel/prhtml12/12074.html

OUR SOMETIMES REGULAR BOOK REVIEW

We have two books for you this week. The first is an illustrated book for Cub Scouts and Boy Scouts in the US. The Pinewood Derby is loads of fun and is an annual event for the Scouts.

Our second entry is an appropriate piece for this time of year when the birds are hungry and possibly seeking shelter. It’s a fun book with great ideas.

Getting Started in Pinewood Derby

Troy Thorne

Fox Chapel Publishing

96 Pages

 

In May of 1953 Cub Scout Master Don Murphy came up with the idea of a Pinewood derby and this has become an annual event. Specific rules have been laid out and Pinewood Derby races are held throughout the US.

Troy Thorne wrote this step-by-step workbook as a guide to building your first race car and the book has been illustrated by Jason Deller. There are a dozen classic design patterns to work with and the book is rife with racing tips to help your car take the checkered flag. Great fun!

Wild & Wacky Birdhouses and Feeders

Paul Meisel

Fox Chapel Publishing

152 Pages

 

Winter is the time to stay in the warmth of your woodshop and is also the time that wild birds need your help. Paul Meisel has developed 18 crazy designs and plans to add both a little humor to your backyard and nourishment to the wild birds and even the squirrels.

I particularly liked the upside down suet feeder, a great idea as a selective feeder. The window view birdhouse allows you to sneak a peek at the goings on inside a birdhouse. Check out the Beaver and Tree Frog birdhouses, real fun stuff. The Football Helmet Feeder, the Bluebird and the Cardinal Feeders are bound to attract as well. Easy to follow instructions and templates are included.

Tool Test©

Rating System

  Below average quality
   Average quality
    Very good quality and value
     Excellent quality and value
      A ShortCuts Best Buy

The Eye Level ILevel

In our last issue of ShortCuts we hinted at the use of the new tool from Skil called the iLevel Cross-Line Level. Well let me tell you, this little 2 ½” cube came in real handy in the remodeling of our fireplace. The iLevel is a Laser Level that has some unique and innovative features. The Skil iLevel has a neat sliding front door that when opened releases the gimbals lock and lets the laser float free to maintain a bright projected cross level line. Closing the door turns off the laser and locks the gimbals. The iLevel is powered by two AA Batteries (included) and the Cube has a threaded socket that fits most tripods. But, the iLevel comes with its own universal clamp that will support the laser from a chair back, ladder or almost anything you can think of. In addition, the Skil iLevel projects up to 60° horizontally and vertically up to 15 feet. There is a red LED Light that tells the user when it is out of level or plumb. Skil gets our rating for this one.

Dremel Just Keeps Doing It

From a high speed Motor Tool 100+ years ago through many new innovations; Dremel is not just keeping up. They are in many cases leading the pack. Dremel’s latest tool is the Saw Max and it arrived in my shop not a moment too soon. The new Dremel Saw Max will cut just about anything including ceramic tiles and artificial stone.

Kit Form

Like all Dremel tools, the Saw Max comes in a kit as Model SM20-02 and includes the SM20 tool, a 2x4 cutting guide, a dust port adapter, a multi-purpose carbide wheel, a metal cut-off wheel, a tile diamond wheel and a flush cut diamond wheel. Everything you need is included in the kit.

The Saw Max runs at 17,000 RPM’s and has a very simple but very accurate depth adjustment to make cuts up to ¾” in depth. I particularly liked the notched guide that allows you to follow a line for straight cuts. The dust port adapter allows for almost dust free cutting of tiles and concrete.

We used the Saw Max for many of our fireplace cuts and it proved to be a worthwhile tool for the job. I also liked the flush cut blade for getting into tight spots. This is certainly the tool to use for metal cutting as well. I’ll be giving this Dremel addition a real workout in the weeks and months ahead.

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